Installing a resin driveway is as important as mixing and laying the system.
What is the distinction between a Base and a Sub-base?
A resin bound installation has two bases. The base and the subbase are the key components. While it is confusing to differentiate between these two bases, they are equally important to understand and do the right thing.
The base refers to the surface where the resin bound material is laid and bonds. This is also called the ‘binder route’. Sometimes the term “base” is incorrectly used to mean the entire structure under the resin bound system (including sub-base), so be sure to distinguish them.
The sub-base of resin bound surfaces is, as the name suggests the surface underneath the base (or ‘binder course’). A solid sub-base is essential for strength and stability. It also serves as a platform to work on the base.
If you plan on laying a permeable layer above your subbase (such an open course macadam), then your subbase should be MOT type 3 compacted. MOT type 1 is recommended if the base is not permeable and has sufficient slope to allow water flow into a drain.
To be SUDS compliant, a resin-bound system must be permeable.
Concrete and macadam are the main binder courses or base materials for resin bound systems. Each one has its own advantages and disadvantages.
The following information shows a typical base construction and best practices.
Macadam can be described as a construction material that is composed of layers of compacted broken stone, which are bound with tar or bitumen. If you need a permeable, SUDS-compliant system with a resin binding, Macadam can be used.
For macadam base courses, the recommended depth is 50mm.
Concrete is one among the most common building materials. Concrete usage globally is more than double the amount of aluminum, wood, plastic, and steel combined.
A concrete base, or binder course, can be used for a resin-bound system. However it is not permeable. It will need drainage and adequate fall for water to drain into the drainage.
C25 smooth brushed concrete is recommended as the base for a concrete course. New concrete will require a primer. Concrete should also be fully cured before it is attached to a resin bound driveway.
There are some things you should do before you lay a resin bound surface on an old base or binder course. These are: